Hi Graham Duffy,
Based on your description, the issue likely stems from firmware-level or storage driver incompatibility that affects how Windows Setup handles the boot configuration data (BCD) during the feature update.
In several cases we’ve reviewed, similar symptoms appeared on specific Lenovo systems where outdated BIOS, Intel RST/SSD drivers, or Secure Boot configurations conflicted with the new boot environment introduced in 24H2. I recommend updating affected machines to the latest BIOS/UEFI version and ensuring the Intel Rapid Storage Technology (IRST) driver is current before reattempting deployment.
You can also test re-running the upgrade using the Windows 11 Installation Assistant or executing the setup with the /DynamicUpdate disable flag to prevent incompatible driver injection during setup. This often prevents the boot configuration from being rewritten incorrectly.
If the issue persists, please collect the setuperr.log and setupact.log from the $WINDOWS.~BT\Sources\Panther folder after recovery, these will help pinpoint the stage where boot files were affected.
I appreciate your detailed recovery steps; they’re absolutely on point. If this explanation helps clarify the cause and next steps, please click “Accept Answer” so others with the same issue can benefit too 😊.